ACHF Bastar Arts Training Centre & Manufacturing Project
ACHF Manufacturing Process (BASTAR ARTS)
The traditional lost wax technique is simple and ideal for use in tribal settings. The craftsman begins by winding a slim thread of wax over the contours of a clay core. It is then thickly coated with fine clay obtained from termite bills, and baked on drying leaving a narrow vent to melt away the wax. The vacuum created between the core and the clay layer is filled with molten metal, which is then allowed to cool down and solidify. The moment that follows is loaded with anticipation, for it is then that the outer clay mould is cracked open, revealing the beauty of the final sculpture. Simple as this whole process seems, it requires great precision and skill. The metal must be able to flow uniformly and freely through the narrow spaces, and replace the wax without forming any bubbles or gaps. Cow dung, paddy busk and red soil are also used in the manufacture of DHOKRA artefacts. However, of all the raw materials used by the GHADWAS, the most important is beeswax. Besides the essential contouring, wax wires and pieces are also used because of its extraordinary high plastic content and pliability, generating a rudimentary but powerful stimulus for the intensive design and faculties of the artisans. Examples of the lost wax casting (also known as 'cire-perdue') are found across the globe, but the coiled thread technique is unique to Bastar, Chhattisgarh. A glance at the traditional baskets provides a clue to its origin. The basket makers would wind grass around a rope, which was then coiled into shape. The same technique was translated into metal only much later, which forest dwellers being dependent on natural products like Nandi, Horse, Elephant, Ganesha, Candle holder, Candle stand long before they began to use metal. Metal anklets with basket weave motifs, and beautiful containers reminiscent of wicker baskets also point towards such a transition.
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1. Woman of the household powder and sieve the black clay or kali maati
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2. The clay is kneaded with rice husk
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3. A composite mould is made by applying layers of soil soil-mixes and drying it in the sun.
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4. Thin strands of bees wax are extruded through a PICHKI with the help of a THASSA
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5. The strands of bees wax emerging from the PICHKI
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6. The mould is coated with the sticky juice of the leaves of green beans called SEM.
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7. The clay mould is wrapped completely with wax strands.
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8. Thick and thin strands are used to create embellishments. A wooden spatula is used to flatten the strands so as to smoothen the background and highlights the decoration.
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9. The mould is covered with a layer
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10. The mould is baked at 1100 Degrees Celsius. This melts the wax and creates a fine cavity between the layers of clay
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11. Metal is melted and pored into the cavity. The molten metal flows through the space and takes on the impression of the walls of the clay mould
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12. The mould is allowed to cool for two to three hours and is frequently sprinkled to with water, This hastens the cooling process and softens the mould for breaking.
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13. The mould is broken, followed by filling and brushing of the artifact.
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14. Finished product after polishing and buffing is ready to display.
Dhokra/Bell Metal Craft
The BELL METAL or DHOKRA is one of the earliest known method of metal casting. This craft dates back to pre-historic time of Harappa and Mohenjo-Daro period of Indus Civilization.
Dhokra metal casting is perhaps the only living tradition of metal image making in Eastern India. The technique has managed to survive many centuries and change of dynasties owing to its modesty of application in everyday lives if traditional tribal people of BASTAR, Chhattisgarh, INDIA by more than 10,000 traditional tribals. Artwork is done with hand, without any advancement of technology.
The unique 13 stage process of DHOKRA/BELL METAL making is the original creative instinct of the craft persons, which is a beautiful amalgation of art and science.
The ancient art of cire-perdue or lost wax thread method of metal casting is still used by the tribal people of BASTAR, from Chhattisgarh over a last 200 years. They do not attempt to dominate or outwit the natural forces. But have learnt to live in harmony with them. All available natural resources are utilized to their optimum potential.
The DHOKRA/BELL METAL castings of figurines and different animals with their antique look, fits in with interior decor. DHOKRA/BELL METAL is an alloy of brass, nickel and zinc that gives an antique effects of the castings. Earlier craftsmen used to create only traditional ritualistic items and decorative pieces but now with new designs inputs, there has been a lot of product diversification, resulting in numerous innovative utility items like door handles, lamp shades, hangers, boxes and caskets of different shapes and sizes. More than 10,000 unique old tradition and new design products are available right now and continuously increasing.
Our entire collection is designed by experienced designers, having a good sense of arts, style and trends as well as its specific requirements. Our collection is acknowledged for its creativity, design and exclusive products that are beyond comparison. An ecstatic collection of products that are designed in vibrant and distinct styles to suit the requirements of prospective customers. You can be assured that when you order us accent, you are receiving the finest in hand craftsmanship.
All Our products are traditional craft which are 100% Eco-friendly. It stands a part in its performance projecting the present required awareness to ecologically friendly handicraft and handmade products. It is well known fact that all tribal craft are based by concept and by process, which does no harm to its heritage and environment. In fact by rituals and by folklore of this craft they communicate with their upcoming generation to keep them as necessary tradition. All these have survived for centuries. This is main reason that worldwide all tribal artwork is more pronounce than handicrafts of other region.
A wide variety of designs and styles in Dhokra Crafts/Arts inspired by the varied cultures of the different Indian states make excellent decorative pieces. We are specialized in providing specific styles of your choice also. Such products like Nandi, Horse, Elephant, Ganesha, Candle holder, Candle stand are ethnic in design and specific in patterns.
We are in the league of manufacturers of quality products, who have epitomized their manufacturing operation by using quality raw materials. With a rich heritage, profound professionalism and experience & expertise in the trade, we are all set to create a niche for ourselves in the world market.
Why ACHF Bastar Arts
We are one of the leading manufacturer, supplier and exporter of Dhokra Craft also known as Bell Metal Craft from Chhattisgarh, India. For genuine solution for the question "Why we?", can only be explained by following.
- Lower Cost Structure
- Ethnic Designs
- Contemporary Styles
- Quality & Competency
- Direct from Manufacturers
- Transparency & Effective Communication: We follow the policy of transparency in our business processes and have a strong Communication channel
- Availability of products
- Timely Delivery
- Quality Assured Products
- Detectable Range of products
- Designs as per customer's choice
- Convenience: We manage custom clearance and shipping (From our city/country to your port city)
- Commitment to quality, reliability & economy
- Quick and efficient customer service right from inquiry to dispatch of the products
- Trained & experienced Craftsmen
- Transparent and ethical business practices
- We don't approve of Child Labour, Forced Labour, Indentured / Conscript Labour
- We don't subscribe to discriminatory & corrupt practices
What’s Specific with Product Range
The BELL METAL or DHOKRA is one of the earliest known method of metal casting. This craft dates back to pre-historic time of Harappa and Mohenjo-Daro period of Indus Valley Civilization.
Dhokra metal casting is perhaps the only living tradition of metal image making in Eastern India. The technique has managed to survive many centuries and change of dynasties owing to its modesty of application in everyday lives if traditional tribal people of BASTAR, Chhattisgarh, INDIA by more than 10,000 traditional tribals. Artwork is done with hand, without any advancement of technology.
The unique 13 stage process of DHOKRA/BELL METAL making is the original creative instinct of the craft persons, which is a beautiful amalgamation of art and science.
The ancient art of cire-perdue or lost wax thread method of metal casting is still practiced by the tribal people of BASTAR, from Chhattisgarh over last 200 years. They do not attempt to dominate or outwit the natural forces. But have learnt to live in harmony with them. All available natural resources are utilized to their optimum potential.
The casting of DHOKRA/BELL METAL with their antique look, fits in with interior decor and Products like Nandi, Horse, Elephant, Ganesha, Candle Holder, Candle Stand, Ethnic, Traditional, Decorative, Gift, Handmade
DHOKRA/BELL METAL is an alloy of brass, nickel and zinc that gives an antique effects to the castings.
Earlier craftsmen used to create only traditional ritualistic items and decorative pieces but now with new design inputs, there has been a lot of product diversification, resulting in numerous innovative utility items like door handles, lamp shades, hangers, boxes, pen stands, bottle openers etc. More than 10,000 unique traditional designs have been developed and are continuously increasing.
Our Resources
- Involvement of several people in maintaining quality and uniqueness of our products.
- Entire product range undergoes various tests and checks from the procurement of raw materials to Finished Product.
- Making use of the most advanced technology and machines, the hide is cleaned and processes to form supreme quality goods.
- We have taken several measures like enhancing our production capacity, developing a very reliable supply chain and fast operational efficiency.
- Our products are recognized worldwide for designs, styles, patterns and uniqueness due to constant innovation with emphasis on traditional/ethnic design.
- Specialized products like Handmade and Handicraft (Artefacts, Animal Statues) of specific geographical approach i.e., Crafts/Handicrafts from Chhattisgarh, India.
- A group of talented designers and craftsmen, Sourcing experts in India, and Field Representatives in all production.
- We use English as the language for conducting our international business and Hindi as the language for conducting our domestic business.
Support
To track your order please send an email at awareandcarehf@gmail.com mentioning your Shopping/Request Id. Our team executive will respond you back with the exact status of your order.
Currently shopping through website is without proceedings of payment. Once you select and shop the products, details reach to us. Our executive will then contact you for availability of products, mode of payments and delivery schedule. Then you have to submit your payment. Your product will be delivered at your destination, only after payment confirmation.
In India : If required quantity is available, delivery will take 2 working days else 25 days depending on quantity and design. Delivery will be insured, secure and safe. Delivery and shipping charges are additional and payable at customer's end.
Product will only be sent when it is available. Generally we stock the products in plenty but in case of bulk orders it may take time. Our executive will inform you about delivery and product availability. Because of products are strictly hand-crafted, pieces may vary slightly on design design, size and weight.
Our products are covered under warranty only not guarantee. If product fails due to our end we will replace but we do not cover any guarantee/warranty at your end (if product fails from you.). The product information will be sent to you like how to carry, how to store, how to use and if you not follow the information then we will not provide any replacement.
Any legal matter is subject to Raipur, Chhattisgarh jurisdiction only.
We respect the importance of maintaining the privacy of our customers. Your data will keep safe and secure and not be display anywhere.
The information about the decorative, gift, handmade products published on this site are provided by Awareandcarehelpingfoundation.org (ACHF) and are on an "as is where is" basis. Although the information and recommendations at this Internet site are presented in good faith and believed to be correct.
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Awareandcarehelpingfoundation.org (ACHF) makes no representations or warranties as to the Information is supplied upon the condition that the persons receiving same will make their own determination as to its suitability for their purposes prior to use. In no event will Awareandcarehelpingfoundation.org (ACHF) be responsible for damages of any nature whatsoever resulting from the use of or reliance upon information from this site or the products to which the information refers.
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ACHF Our Products
Our entire collections are 100% hand-crafted and designed by finest artisans, having a good sense of traditional arts and style. They are exclusive and beyond comparison.
It is well known fact that all tribal craft are based by concept and by process, which does no harm to its heritage and environment. In fact by rituals and by folklore of this craft they communicate with there upcoming generation to keep them as necessary tradition. All these have survived for centuries. This is main reason that world-wide all tribal artworks are more pronounce than handicrafts of other region.
A wide variety of designs and styles of Dhokra Crafts/Arts make it excellent decorative pieces. We are specialized in providing specific styles of your choice also. Such products like Nandi, Horse, Elephant, Ganesha, Candle Holder, Candle Stand, Ethnic, Traditional, Decorative, Gift, Hand-made, Handicraft are ethnic in design and specific in patterns.
With a rich heritage, profound professionalism and experience & expertise in the trade, we are all set to create a niche for ourselves in the world market.
ACHF Bell Metal Process
The traditional lost wax technique is simple and ideal for use in tribal settings. The craftsman begins by winding a slim thread of wax over the contours of a clay core. It is then thickly coated with fine clay obtained from termite bills, and baked on drying, leaving a narrow vent to melt away the wax. The vacuum created between the core and the clay layer is filled with molten metal, which is then allowed to cool down and solidify. The moment that follows is loaded with anticipation, for it is then that the outer clay mould is cracked open, revealing the beauty of the final sculpture. Simple as this whole process seems, it requires great precision and skill. The metal must be able to flow uniformly and freely through the narrow spaces, and replace the wax without forming any bubbles or gaps.
Cow dung, paddy husk and red soil are also used in the manufacture of DHOKRA artefact’s. However, of all the raw materials used by the GHADWAS, the most important is beeswax. Besides the essential contouring, wax wires and pieces are also used because of its extraordinary high plastic content and pliability, generating a rudimentary but powerful stimulus for the intensive design and faculties of the artisans.
Examples of the lost wax casting (also known as 'cire-perdue') are found across the globe, but the coiled thread technique is unique to Bastar, Chhattisgarh. A glance at the traditional baskets provides a clue to its origin. The basket makers would wind grass around a rope, which was then coiled into shape. The same technique was translated into metal only much later, which forest dwellers being dependent on natural product long before they began to use metal. Metal anklets with basket weave motifs, and beautiful containers reminiscent of wicker baskets also point towards such a transition.
CLICK TO GET AMAZON PAGEACHF Bell Metal - The Craft
The BELL METAL or DHOKRA is one of the earliest known method of metal casting. This craft dates back to pre-historic time of Harappa and Mohenjo-Daro period of Indus Valley Civilization.
Dhokra metal casting is perhaps the only living tradition of metal image making in Eastern India. The technique has managed to survive many centuries and change of dynasties owing to its modesty of application in everyday lives if traditional tribal people of BASTAR, Chhattisgarh, INDIA by more than 10,000 traditional tribals.
Artwork is done with hand, without any advancement of technology.
The unique 13 stage process of DHOKRA/BELL METAL making is the original creative instinct of the craft persons, which is a beautiful amalgamation of art and science.
The ancient art of cire-perdue or lost wax thread method of metal casting is still practiced by the tribal people of BASTAR, from Chhattisgarh over last 200 years. They do not attempt to dominate or outwit the natural forces. But have learnt to live in harmony with them. All available natural resources are utilized to their optimum potential.
The casting of DHOKRA/BELL METAL with their antique look, fits in with interior decor.
DHOKRA/BELL METAL is an alloy of brass, nickel and zinc that gives an antique effects to the castings.
Earlier craftsmen used to create only traditional ritualistic items and decorative pieces but now with new design inputs, there has been a lot of product diversification, resulting in numerous innovative utility items like door handles, lamp shades, hangers, boxes, pen stands, bottle openers etc. More than 10,000 unique traditional designs have been developed and are continuously increasing.
